60V 40Ah Swap Battery for Electric Motorcycles is a swappable LiFePO4 traction pack engineered for battery-exchange operations. This pack targets ride-hailing and delivery e-motorcycles that need more range per exchange than a light scooter pack can offer. It delivers 2.56 kWh of nominal energy at 64V (60V class) in a pack weighing approximately 22 kg, dimensioned to fit standard swap-dock bays so a rider can exchange a depleted unit for a charged one in seconds.
Cell & BMS Technology
The pack uses grade-A prismatic LiFePO4 cells in a 20S1P configuration. A smart BMS provides cell-level voltage monitoring, multi-point temperature sensing, active balancing, over-charge and over-discharge protection, short-circuit protection and current limiting. Communication runs over CAN / RS485 / UART, Bluetooth optional, allowing the swap cabinet and vehicle controller to read SOC, SOH, cycle count and fault history for billing, diagnostics and fleet management.
Safety & Cycle Life
LiFePO4 chemistry removes the thermal-runaway risk profile associated with nickel-based chemistries and delivers more than 6,000 cycles at 80% depth of discharge, which supports several years of service in high-utilisation fleets. The BMS keeps operation inside a -20C to +60C window, and the enclosure is sealed to IP67 against rain, dust and wash-down.
Charging
Standard charge voltage is 73V with a maximum continuous charge current of 40A, giving a full charge in approximately 2 hours from empty. The BMS accepts CC-CV charging from swap-station chargers and supports parallel rack charging. Alternative fast-charge profiles can be supplied on request.
Mechanical & Enclosure
The pack is housed in a welded aluminium case with powder-coated finish case with an integrated carry handle and a latch and guide-rail interface. Overall dimensions are 300 x 180 x 200 mm. A reinforced, vibration-tested variant is available for two- and three-wheelers operating on unpaved roads.
Typical Use Cases
Used by e-motorcycle ride-hailing platforms, courier fleets and intercity delivery operators where a 2.56 kWh pack covers a full working shift between exchanges.
Customisation
Voltage, capacity, case dimensions, connector type, communication protocol and branding (labels, silk-screen and case colour) can all be customised for OEM and fleet programmes. Customisation on standard shells requires no new tooling; new tooling is quoted separately.
Every unit is 100% capacity-tested and balance-tested before shipment. Compliance target standards: UN38.3, IEC 62619, CE and RoHS. Warranty: 3 years (5 years optional).
